Products
Vitrified Cbn Wheel
Vitrified Cbn Wheel
Vitrified Cbn Wheel
Vitrified Cbn Wheel

Vitrified Cbn Wheel

Vitrified CBN Grinding Wheel Is A High-Performance Grinding Tool That Combines Cubic Boron Nitride Abrasive With A Vitrified Bond.

Mold Industry: Grinding Of Cavities And Surfaces Of Precision Molds.
Hydraulic Industry: Precision Grinding Of Pump Parts, Valve Cores, Etc.
Bearing Industry: Grinding Of Various High-Precision Bearing Rings And Rollers.
Tool Manufacturing: Sharpening And Manufacturing Of Drills, Milling Cutters, Taps, And Inserts.
Aerospace Industry: Grinding Of Turbine Blades And Engine Components (High-Temperature Alloys).
Automotive Industry: Precision Grinding Of Camshafts, Crankshafts, Gears, Bearing Rings, Fuel Injectors, Valves, Etc.
  • Vitrified Cbn Wheel
  • Vitrified Cbn Wheel
  • Vitrified Cbn Wheel
  • Vitrified Cbn Wheel

Product Introduction

Vitrified CBN Grinding Wheels

High Precision Superabrasive Solutions for High-Efficiency Grinding of Hard Ferrous Metals

Product Introduction

Vitrified CBN Abrasive for Precision Grinding Wheels

Vitrified CBN grinding wheels are engineered with advanced ceramic bonding technology, delivering exceptional rigidity, thermal stability and self-sharpening properties for high-precision grinding of hard ferrous metals. The vitrified bond matrix provides superior chemical inertness and thermal resistance, making these wheels ideal for high-speed, high-efficiency grinding applications.

The porous ceramic bond structure ensures excellent chip evacuation and cooling performance, while maintaining dimensional stability even at elevated temperatures. Compared to resin-bonded CBN wheels, vitrified CBN wheels offer higher grinding accuracy, longer service life and better surface finish consistency for critical precision applications.

Designed for heavy-duty continuous operation, vitrified CBN wheels provide 50-150 times longer service life than conventional abrasive wheels and outperform resin-bonded alternatives in high-precision, high-volume production environments.

Key Advantages

Superior Thermal Stability

Ceramic bond maintains structural integrity up to 1200°C, preventing wheel deformation

Excellent Chemical Inertness

No reaction with ferrous metals at high temperatures, eliminating workpiece contamination

Self-Sharpening Properties

Controlled abrasive wear maintains consistent cutting performance over time

Ultra-High Dimensional Accuracy

Micron-level precision (±0.5-2μm) for critical tolerance applications

High Porosity for Chip Evacuation

Open bond structure prevents clogging during high-volume material removal

Long Service Life

50-150x longer life than conventional abrasives, reducing downtime and costs

Applications

Our vitrified CBN wheels are specifically engineered for high-precision, high-efficiency grinding of hard ferrous metals in industrial production environments. With superior thermal stability and exceptional dimensional accuracy, combined with the rigid grinding action of ceramic bonding, they are ideal for the following four major application categories:

Vitrified CBN Wheel Applications for Crankshaft Grinding

Vitrified CBN wheels for high-precision crankshaft and camshaft grinding applications

1. Automotive Component Manufacturing

  • Crankshafts, Camshafts, Valve Train Components - High-volume production grinding with micron-level precision requirements
  • Transmission Gears & Bearings - Hardened steel components requiring consistent surface finish (Ra ≤ 0.1μm)
  • Brake System Components - High-efficiency grinding of wear-resistant ferrous alloys

2. Aerospace & Precision Engineering

  • Turbine Blades & Engine Components - Nickel-based superalloys and heat-resistant steels
  • Landing Gear Components - High-strength quenched steels (HRC60+) with critical safety requirements
  • Hydraulic System Parts - Ultra-precision grinding of high-pressure components

3. Tool & Die Manufacturing

  • Precision Mold Components - Hardened tool steels (H13, D2, S136) with complex geometries
  • Cutting Tool Production - High-speed steel and carbide-tipped tool sharpening
  • Form Tools & Gauges - Master tooling requiring long-term dimensional stability

4. Heavy Machinery & Power Generation

  • Power Transmission Components - Large gears, shafts and rollers for industrial machinery
  • Turbine & Generator Parts - High-precision grinding of large-diameter components
  • Mining & Construction Equipment - Wear-resistant alloy components requiring deep hardening

Non-Applicable Scenarios

  • Not suitable for non-ferrous metals (Aluminum, Copper) - High chemical affinity causes wheel loading and poor finish
  • Not recommended for extremely thin-walled components - Rigid grinding action may cause workpiece deflection
  • Not ideal for low-speed grinding applications - Optimized for high-speed precision grinding (30-60 m/s)

Core Advantage

  • Superior to Resin CBN Wheels - Higher dimensional stability and longer service life for high-volume production
  • Better Thermal Management - Porous ceramic structure dissipates heat more effectively than resin bonds
  • Compatibility with High-Speed Grinding - Ideal for modern CNC grinding machines operating at 40-60 m/s

Applicable Grinding Machines:

Our vitrified CBN wheels are optimized for high-performance grinding machines used in precision manufacturing:

  • CNC Cylindrical Grinders - For crankshaft, camshaft and cylindrical component production
  • High-Speed Surface Grinders - For flat surface precision grinding of hardened steels
  • Profile & Form Grinders - For complex geometry grinding of molds and tools
  • Centerless Grinders - For high-volume production of small precision components
  • Internal Grinders - For precision bore grinding in automotive and aerospace components
  • Creep Feed Grinders - For high-efficiency material removal in heavy-duty applications
  • CNC Gear Grinders - For precision gear tooth finishing
  • Specialized CNC Grinding Centers - For multi-axis complex component machining

Customization Services

Special Designs

  • Non-standard dimensions and shapes
  • Custom CBN concentrations and grit sizes
  • Porosity-tailored bond structures
  • Specialized profile wheels for complex geometries

Technical Support

  • Grinding parameter optimization for ceramic bonds
  • On-site machine setup and training
  • Process efficiency analysis and improvement
  • Wheel dressing and maintenance guidance

Quality Assurance

  • 100% performance tested at factory
  • ISO 9001 and automotive industry certified
  • Sample wheels for process validation

Technical Specifications

Parameter Specifications
Model/Type 1A1/6A2/Customized
Diameter (mm) 100 - 600 (Custom up to 800)
Bore Size (mm) 20 - 305 (Custom available)
Thickness (mm) 5 - 150 (Custom available)
Grit Size 40# - 2000# (Coarse to ultra-fine)
Concentration 75% - 300% (Standard: 100%/150%/200%)
Max Speed (m/s) 45 m/s (80 m/s reinforced)
Application Range Roughing/Semi-Finish/Finish/Polishing
Material Focus Hard Ferrous Metals & High-Temp Alloys
Bond Type Advanced vitrified ceramic bond
Hardness Grade Medium (I/J) to Extra Hard (Q/R)
Abrasive Type CBN (Mono/Polycrystalline) - Boron Nitride

Note: Vitrified CBN wheels can be customized for specific grinding machine requirements, workpiece materials and production volumes. Our engineering team will optimize bond porosity, CBN concentration and wheel geometry for your exact application.

Contact Us

📞

Phone / WhatsApp / WeChat

+86 155 3717 9206

Available 24/7 for technical inquiries

✉️

Email

admin@qediamonds.com

Response within 2-4 business hours

🏢

Factory Address

Block A, 5th Research Institution
Zhengzhou, Henan
China 450000

Get Custom Quote

Send us your grinding requirements for a free technical consultation on vitrified CBN wheel solutions.

Vitrified CBN Grinding Wheel Types & Shapes

Vitrified CBN Grinding Wheel Types and Shapes Diagram
🔍 Click to Zoom

Comprehensive Vitrified CBN Grinding Wheel Types: This diagram illustrates the various shapes and configurations of vitrified CBN grinding wheels optimized for high-precision, high-efficiency grinding applications in automotive, aerospace and industrial manufacturing.

Type 1 - Straight Wheels

  • High-precision surface grinding of hardened steels
  • External cylindrical grinding for automotive components
  • Optimized porosity for chip evacuation in high-volume production
  • Available in various hardness grades for different applications

Type 2 - Cylinder Wheels

  • Vertical spindle surface grinders for large workpieces
  • Heavy-duty stock removal with consistent finish
  • High porosity vitrified bond for cooling
  • Rotary table grinding of brake components

Type 3 - Tapered Wheels

  • Precision internal grinding of engine components
  • Bore and hole grinding in aerospace parts
  • Custom taper angles for specialized applications
  • High concentration CBN for wear resistance

Type 4 - Recessed Wheels

  • Shoulder and step grinding of transmission components
  • Complex profile work on hydraulic valves
  • Multi-surface grinding of precision tools
  • Reinforced vitrified bond for edge retention

Type 5 - Dish Wheels

  • Tool and cutter grinding for HSS and carbide tools
  • Gear tooth finishing in automotive transmissions
  • Sharp edge grinding with minimal chipping
  • Fine grit sizes for mirror finishes (Ra ≤ 0.1μm)

Type 6 - Cup Wheels

  • Surface grinding with large contact area
  • Crankshaft and camshaft journal grinding
  • High-speed grinding applications (40-60 m/s)
  • Optimized for high-volume production environments

Type 7 - Bowl Wheels

  • Internal grinding of large-diameter engine blocks
  • Concave surface grinding of turbine components
  • Specialized form grinding of aerospace parts
  • High rigidity for heavy-duty applications

Type 8 - Special Shapes

  • Custom profiles for automotive mold components
  • Engineered for specific CNC grinding machines
  • Proprietary vitrified bond formulations
  • Customer-specific geometry requirements

Vitrified CBN Wheel Selection Guide

Choosing the right vitrified CBN wheel shape and specification depends on your machine capabilities, production volume, and workpiece requirements. Our ceramic bond specialists can help you optimize wheel porosity, CBN concentration and geometry to maximize productivity and quality.

Need High-Precision Vitrified CBN Grinding Solutions?

Our vitrified CBN grinding experts are ready to help you optimize your high-efficiency grinding processes for hard ferrous metals, automotive components and aerospace applications.

Package

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