Products
Resin Bond Diamond Wheel
Resin Bond Diamond Wheel
Resin Bond Diamond Wheel

Resin Bond Diamond Wheel

Customized Resin Bond Diamond Grinding Wheel For Tungsten Carbide;

Product Name:Resin Diamond Grinding Wheel;
Material:Synthetic Diamond;
Bond:Resin Bond;
Shaped:1A1 Shaped/4A2 Shaped/6A2 Shaped/9A3 Shaped/12A2 Shaped/etc.;
Usage:Drill Spiral Groove Finishing, Milling Cutter Edge Grinding‌.
Application:Universal Knife Sharpener, CNC Grinding Machine, Five-Axis Grinding Machine.
Customized:Receive drawing customization, detailed size information customization and machine customization;
  • Resin Bond Diamond Wheel
  • Resin Bond Diamond Wheel
  • Resin Bond Diamond Wheel
  • Resin Bond Diamond Wheel

Product Introduction

Resin Diamond Grinding Wheels

Professional Diamond Abrasive Solutions for Semi-Finish, Finish and Polishing of High-Hardness & Brittle Materials

Product Introduction

Resin Diamond Grinding Wheel

Resin diamond grinding wheels are specifically designed for the semi-finishing, finishing and polishing of high-hardness and brittle materials. Combining the extreme hardness of synthetic diamond abrasives with the unique properties of phenolic resin bond, these wheels deliver exceptional performance in precision grinding applications.

The flexible grinding action of resin bond prevents workpiece damage while ensuring consistent grinding accuracy. The resin bond's ability to wear in a controlled manner ensures constant exposure of fresh diamond edges, providing strong self-sharpening characteristics and minimal subsurface damage.

Compared to other bond types, resin diamond wheels offer superior surface finishes (Ra ≤ 0.1μm), excellent dimensional accuracy, and significantly reduced thermal damage to the workpiece.

Key Advantages

Flexible Grinding Action

Resin bond elasticity prevents brittle material breakage and reduces workpiece damage

Low Subsurface Damage

Minimal thermal and mechanical damage to workpiece material

Strong Self-Sharpening

Continuous exposure of fresh diamond edges for consistent cutting performance

Superior Surface Finish

Achieves mirror-like surface quality up to Ra 0.1μm

High Dimensional Accuracy

Maintains tight tolerances (±1-5μm) for precision engineering

Versatile Application

Covers six major industrial fields with diverse material processing needs

Applications

Our resin diamond wheels are specifically engineered for precision grinding of high-hardness and brittle materials. The resin bond's unique properties enable flexible grinding, low damage, and strong self-sharpening, making them ideal for the following six major application categories:

Resin Diamond Wheel Applications

Resin diamond wheels for precision grinding applications

1. Superhard Material Product Processing

  • Diamond Composite Products - Edge finishing and surface polishing of PCD tools and diamond saw blade segments; diamond grinding wheel dressing
  • Carbide Materials - Form grinding and precision improvement of carbide tools (turning tools, milling cutters, drills), molds (wire drawing dies, cold heading dies), and wear-resistant bushings, ensuring dimensional tolerances and surface finish

2. Optical Material Precision Processing

  • Lenses, Prisms, Display Glass - Edge chamfering, surface finishing of optical glass components, avoiding scratches and edge chipping
  • Optical Elements - Meeting light transmittance and imaging accuracy requirements for precision optical applications

3. Semiconductor Material Processing

  • Silicon Wafers, Sapphire Substrates - Thinning, edge trimming, surface defect repair
  • Quartz Wafers, GaN Epitaxial Layers - Achieving micron-level dimensional control while avoiding lattice damage and impurity contamination

4. Composite Material Processing

  • Ceramic Matrix Composites (CMC) - Fine grinding of SiC/SiC components, preventing matrix cracking
  • Carbon Fiber Reinforced Polymers (CFRP) - Edge trimming and polishing of aerospace and automotive CFRP components, avoiding delamination and fiber pull-out

5. Stone & Concrete Fine Processing

  • Granite, Marble Slabs - Edge chamfering, special-shaped curved surface grinding, pre-polishing treatment
  • Engineering Concrete Components - Surface leveling and edge trimming, reducing edge chipping rates

6. Precision Engineering Component Processing

  • Micro Tools - Precision grinding of miniature cutting tools
  • Semiconductor Packaging Fixtures - Micron-level accuracy requirements
  • Aero-engine CMC Blades - Achieving ±1-5μm tolerances and mirror-like surface roughness (Ra≤0.1μm)

Non-Applicable Scenarios

  • Not suitable for hardened steels, bearing steels, and other ferrous metals - Diamond chemically reacts with iron at high temperatures
  • Not recommended for heavy-load rough grinding operations - Designed specifically for semi-finishing, finishing, and polishing applications

Supplementary Applications

  • High-Speed Steel Tools - Can be used as supplementary tools for finishing/polishing of high-speed steel tools (limited to specialized scenarios requiring mirror-like surface quality)

Applicable Grinding Machines:

Our resin diamond grinding wheels are compatible with precision grinding machines suitable for semi-finishing and finishing operations:

  • Surface Grinders - For flat surface precision grinding
  • Cylindrical Grinders - For external and internal diameter finishing
  • Tool & Cutter Grinders - For sharpening and finishing of cutting tools
  • CNC Grinding Machines - For automated precision grinding applications
  • Optical Grinding Machines - For lens and optical component finishing
  • Creep Feed Grinders - For precision form grinding applications
  • Centerless Grinders - For high-volume precision grinding
  • Specialized Grinding Machines - For semiconductor wafer processing and stone working

Customization Services

Special Designs

  • Non-standard dimensions and shapes
  • Special diamond concentrations
  • Reinforced wheel constructions
  • Multi-layer wheel designs

Technical Support

  • Grinding parameter optimization
  • On-site technical training
  • Process troubleshooting
  • Performance analysis

Quality Assurance

  • 100% performance tested
  • ISO 9001 certified production
  • Sample wheels for testing
  • Technical documentation

Technical Specifications

Parameter Specifications
Model/Type 1A1/6A2/Customized
Diameter (mm) 50 - 500 (Custom up to 600)
Bore Size (mm) 10 - 305 (Custom available)
Thickness (mm) 3 - 100 (Custom available)
Grit Size 80# - 3000# (Coarse to ultra-fine)
Diamond Concentration 25% - 200% (Standard: 75%/100%)
Max Speed (m/s) 35 m/s (Special up to 60 m/s)
Application Range Semi-Finish/Finish/Polishing
Material Focus High-Hardness & Brittle Materials
Bond Type Phenolic resin bond
Hardness Grade Soft (G/H) to Hard (K/L)
Abrasive Type Synthetic Diamond (Various grades)

Note: All specifications can be customized based on your specific application requirements, machine model, and workpiece material characteristics. Contact our technical team for specialized solutions.

Contact Us

📞

Phone / WhatsApp / WeChat

+86 155 3717 9206

Available 24/7 for technical inquiries

✉️

Email

admin@qediamonds.com

Response within 2-4 business hours

🏢

Factory Address

Block A, 5th Research Institution
Zhengzhou, Henan
China 450000

Get Custom Quote

Send us your grinding requirements for a free technical consultation.

Diamond Grinding Wheel Types & Shapes

Diamond Grinding Wheel Types and Shapes Diagram
🔍 Click to Zoom

Comprehensive Diamond Grinding Wheel Types: This diagram illustrates the various shapes and configurations of resin diamond grinding wheels available for different grinding applications and machine specifications.

Type 1 - Straight Wheels

  • Standard flat surface grinding
  • External cylindrical grinding
  • Most common for surface grinders
  • Various thicknesses available

Type 2 - Cylinder Wheels

  • Vertical spindle surface grinders
  • Large surface area grinding
  • High stock removal applications
  • Rotary table grinding

Type 3 - Tapered Wheels

  • Internal grinding applications
  • Bore and hole grinding
  • Precision internal diameters
  • Specialized taper angles

Type 4 - Recessed Wheels

  • Shoulder and step grinding
  • Complex profile work
  • Multi-surface applications
  • Custom recess configurations

Type 5 - Dish Wheels

  • Tool and cutter grinding
  • Gear grinding applications
  • Complex form grinding
  • Sharp edge applications

Type 6 - Cup Wheels

  • Surface grinding with large contact area
  • Heavy stock removal applications
  • Vertical spindle grinding machines
  • Efficient material removal

Type 7 - Bowl Wheels

  • Internal grinding of large diameters
  • Concave surface grinding
  • Specialized form grinding
  • Complex curvature work

Type 8 - Special Shapes

  • Custom profiles and contours
  • Specialized applications
  • Proprietary designs
  • Customer-specific requirements

Shape Selection Guide

Choosing the right wheel shape depends on your machine type, workpiece geometry, and grinding requirements. Our technical team can help you select the optimal wheel shape for your specific application to ensure maximum efficiency and precision.

Need Professional Diamond Grinding Solutions for High-Hardness Materials?

Our resin diamond grinding experts are ready to help you optimize your semi-finishing, finishing and polishing processes for high-hardness and brittle materials.

Package

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