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Surface Grinding Wheel
Surface Grinding Wheel
Surface Grinding Wheel
Surface Grinding Wheel

Surface Grinding Wheel

Surface Grinding Refers To Grinding, Polishing And Accurately Grinding The Surface Of The Workpiece;;

Mold manufacturing (precision planes of mold bases, templates, and mold cores).
Tool manufacturing (base surfaces and cutting edge surfaces of milling cutters, reamers, drill bits, and blades).
Precision mechanical parts (slides, guide rails, bearing seats, plates, gauge blocks, and sealing surfaces).
Automotive parts (end surfaces of engine blocks, cylinder heads, crankshafts, and connecting rods).
Hydraulic components (sealing surfaces of valve blocks and pump bodies).
Semiconductor equipment parts (ultra-high flatness is required).
Precision plane machining of carbide blades, ceramic parts, etc.
  • Surface Grinding Wheel
  • Surface Grinding Wheel
  • Surface Grinding Wheel
  • Surface Grinding Wheel
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Introduction Features Application Size Model Package Message Products

Product Introduction

Surface Grinding Is An Indispensable Process In Precision Manufacturing. It Uses High-Speed Rotating Grinding Wheels And Worktables To Drive The Precise Relative Movement Of Workpieces. Combined With Suitable Grinding Wheels, Sufficient Cooling And Careful Operation, It Can Economically And Efficiently Obtain Ultra-High Flatness, Parallelism, Dimensional Accuracy And Surface Finish That Are Difficult To Achieve With Other Processing Methods (Such As Milling And Planing). It Is One Of The Key Processes For Manufacturing High-Quality And High-Reliability Mechanical Product Surfaces;

Grinding Wheel Feed:

1.Vertical Feed: The Grinding Wheel Is Fed Intermittently Downward In A Direction Perpendicular To The Workpiece Surface (Z Axis) (Usually At The End Of Each Stroke Of The Workpiece) To Control The Grinding Depth.
2.Horizontal Feed: On A Horizontal Spindle Rectangular Table Grinder, The Grinding Wheel Or Worktable Is Intermittently Fed In The Direction Perpendicular To The Worktable Movement Direction (X Axis) (Usually After Each Vertical Feed Or When The Worktable Changes Direction), So That The Grinding Wheel Width Direction Gradually Covers The Entire Processing Surface.
3.Worktable Motion: The Worktable Drives The Workpiece To Do Reciprocating Linear Motion (Most Common On Horizontal Spindle Rectangular Table Grinders) Or Rotational Motion (On Horizontal Spindle Circular Table Grinders Or Vertical Spindle Grinders).
4.Grinding Action: The Sharp Abrasive Grains On The Surface Of The High-Speed Rotating Grinding Wheel Slide Across The Surface Of The Workpiece When The Worktable Moves, Removing Tiny Material Particles Through Micro-Cutting, Scratching, Plowing, Etc.

Product Features

Horizontal Spindle Rectangular Table Surface Grinder:

1.The Grinding Wheel Spindle Is Placed Horizontally; 2.The Worktable Is Rectangular And Performs Longitudinal Reciprocating Motion; 3.The Grinding Wheel Performs Horizontal Intermittent Feed And Vertical Feed; 4.It Is The Most Widely Used And Has Strong Versatility, Suitable For Workpieces Of Various Shapes (Especially Long Strips) With High Precision.

Horizontal Spindle Rotary Table Surface Grinder:

1. The grinding wheel spindle is placed horizontally; 2. The worktable is circular and performs rotational motion; 3. The grinding wheel performs vertical feed and continuous radial feed or position adjustment; 4. The production efficiency is relatively high, suitable for batch processing of annular, circular or small parts, but the shape of the workpiece is limited by the circular worktable.

Vertical Surface Grinder:

1. The Grinding Wheel Spindle Is Positioned Vertically (Like A Large Disc); 2. The Worktable Is Usually Rectangular And Performs Reciprocating Or Rotary Motion. 3. Grinding Is Performed Using The End Face Of The Grinding Wheel. 4. The Grinding Wheel Has A Large Contact Area And A Very High Material Removal Rate, Making It Suitable For Efficient Grinding Of Large Flat Surfaces (Such As Engine Cylinder Blocks And Connecting Rod Joints). However, The Accuracy And Surface Finish Are Generally Slightly Lower Than Those Of Horizontal Spindle Grinders.

Grinding Wheel Selection

Select The Appropriate Abrasive (Aluminum Oxide, Silicon Carbide, CBN, Diamond), Grit Size, Hardness, Bond Type (Ceramic, Resin, Metal, Electroplating, Etc.), And Grinding Wheel Structure Based On The Workpiece Material (Steel, Cast Iron, Cemented Carbide, Ceramic, Etc.), Hardness, Required Surface Finish, And Grinding Method (Rough Grinding/Fine Grinding). This Is The Basis For Ensuring Grinding Efficiency And Results.

Product size

1.Common grinding wheel shapes for surface grinding
Grinding Wheel Shaped Grinding Wheel Features Typical Applications Example Models:
1A1 (parallel grinding wheel): Standard flat structure, suitable for conventional surface grinding. Surface processing of steel, carbide and ceramics

1A1-150D*10T*32H
(Electroplated diamond grinding wheel, for cemented carbide)

1A1-200D*20T*31.75H
(Resin diamond grinding wheel, used for ceramic fine grinding)
14A1 (double-sided reinforced parallel grinding wheel): The edge thickening design is highly crack-resistant and suitable for large feed or high load grinding. Zirconia ceramic roughing and tungsten steel high-efficiency grinding

14A1-175D*10T*31.75H
(diamond resin grinding wheel, particle size 180#)

14A1-350D*40T*127H
(large ceramic processing grinding wheel)
2.Match grinding wheel model according to workpiece material
Workpiece Material Classification Model Information
Hard and brittle materials (carbide, ceramics, glass) Cemented carbide (tungsten steel) Resin Diamond Grinding Wheel SDC150*10*31.75 (particle size 150#~320#),
such as model 1A1-150D*10T*32H SDC150P
Industrial ceramics (zirconia/alumina) Resin Diamond Grinding Wheel

Coarse grinding: 14A1-150D*6T*31.75H SDC150B (particle size 150#)

Fine grinding: 1A1-200D*20T*31.75H SDC400B (particle size 400#)
Marble/Stone Electroplated diamond grinding wheel Such as (1A1-180D*10T*32H), particle size 80#~150#
3.Special grinding wheel for high-efficiency double-end grinding
The actual selection needs to be combined with equipment parameters and process tests. For customized grinding wheels, please contact us for consultation: admin@qediamonds.com

Grinding wheel model

Package

  • Resin Bond Diamond Cbn Grinding Wheel

    Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...

  • Vitrified Bond Diamond Grinding Wheel

    Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...

  • Electroplated Bond Diamond Cbn Grinding Wheel

    Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...

  • Metal Bond Diamond Cbn Grinding Wheel

    Henan QE Diamond Dies Co., Ltd. Global supplier of precision grinding solutions Enabling efficient and intelligent manufacturing...

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